Tyre Building Machine For Truck & LCV RB2022
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Exclusive Features
- Incorporates state of art PLC Controls
- Complete tyre building cycle programmed.
- Position control through pulse encoder in conjunction with PLC ensuring productivity, precise control, improved quality and easy setting.
- User friendly man - machine interface.
- In built safety features built into design makes operation free from unintended errors.
Technical Specifications
Product Size |
Dual Bead Truck Tyres from 20"to 22"& Single Bead Tyres From 18" to 24 |
Type |
Ply/Band method of tyre building |
Drum Dia |
Minimum 625 mm to 705 mm Maximum |
Drum Shoulder Set |
381 mm to 737 mm 890 mm |
Drum Centre Height |
890 mm |
Max. Ply / Band Width |
1117 mm |
Max. Ply / OverHang (Each Side) |
288 mm |
Drum Centre Distance |
1220 mm |
Drum Shaft Speed |
254 / 153 / 47 rpm |
Main Drive Motor |
3 speed A.0 Motor, 3.7 / 2.2 / 0.42 KW, 950 / 570 / 165 rpm |
| Ply / Tread Stitcher Motor | 1116 / 558 mm/min. (0.55/0.20 KW x 1380 / 660 rpm dual speed A.C.Motor with brake) |
| Radial Motor | 0.55 KW x 900 rpm with brake( 300/ min ) |
| Traverse Motor | Dual Speed A.C. Motor 0.55 / 0.2 KW x 1380 / 660 rpm with brake (348 mm/min.) |
| Rotary Motor | A.C. Motor with VFD 1.0 KW x 1400 rpm (8.57 rpm or 51° 25'/ sec.) |
Dual Bead LCV Tyre Building Machine RB 1619TS
- First machine developed indigenously for heavy duty Dual Bead LCV Tyres
- Robust Triaxial Bead Stitcher Assembly
- Sophisticated state of the art control (PLC)
- Reduced operator fatigue
- Quick setup change over facility during change of production program me
Technical Specifications
Product Size |
Dual Bead LCV Tyres. |
Type |
Ply/Band method of tyre building |
Drum Dia |
495 mm |
Drum Shoulder Set |
370 - 620mm Maximum |
Max. Ply / OverHang |
175 mm |
| Drum Centre Height | 870 mm |
| Max. Ply / Band Width | 965 mm |
Drum Centre Distance |
1075 mm |
Drum Shaft Speed |
335 / 224 / 56 rpm, |
| Ply / Tread Stitcher Motor | 798 mm/min. (0.55 KW, 133 rpm Geared Motor suitable for VFD) |
| Radial Motor | 0.37 KW x 1500 rpm A.C. Motor with brake (250 mm/min.) |
| Traverse Motor | 0.37 KW x 114 rpm geared motor with brake 342 mm/min. |
| Rotary Motor | 0.55 KW x 1000 rpm A.C. Motor with brake and VFD |
Construction Features
- Head Stock Assembly with hardened and tempered drum shaft, quill shaft, 3 speed A.0 main drive motor, zero speed drum collapse mechanism.
- Centre Base Assembly is aligned and fitted to head stock assembly, ply and tread stitcher assembly installed in front and bead stitcher assembly at rear side.
- Bead Setter Assembly performs 'Bead Set' & 'Pull Out' operation by combination of air cylinder.
- Spring Ring Ply Pull out assembly is provided for automatic ply pull out for ply turn up operation.
- Triaxial Stitcher Assembly with dual tool capable in moving in all 3 axis performs turn down, turn up, bead stitching, bead toe stitching & tyre stripping operation.
- Ply &Tread Stitcher performs ply/band stitch, tread stitch and side wall stitch operation by a double acting pneumatic cylinder in combination with traverse movement by an independent motor.
- 3 Speed A.0 Main Drive Motor.
- Pneumatic Control Panel with reputed components.
- Control Panel with PLC for Auto Sequence Operation.
- Line Projectors.
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